Required Tools and Supplies:
- 15mm Socket/Wrench
- 10mm Socket
- 16mm Wrench
- Breaker Bar
- Torque Wrench
- Tension Tool or 10-pound weight
- Measurement Tool
- Shop Rags
- Eye Protection
- Nitrile Gloves
1. Before beginning, ensure the track has been warmed up.
2. Safely elevate the vehicle. Refer to your Owner’s Manual for proper lifting techniques.
3. Begin by rotating the track by hand to check for damage. Carefully examine the track along the entire length of each rod. Bend the track to ensure there is no breakage.
4. If inspection reveals any concerns, see your authorized Polaris service center.
5. Measure 16 inches ahead of the rear idler shaft on the track.
6. Apply 10 pounds of weight on the track and measure the slack between the track and the rails. The track should measure between 7/8 and 1-1/8 inches (2.2 to 2.6 cm).
7. If the track requires adjustment, start by loosening the rear idler shaft bolts with a 15mm socket or wrench, but do not remove the bolts.
8. Loosen the adjuster locknuts on both sides of the track with a 16mm wrench.
9. With a 10mm socket, tighten or loosen the track adjusting screws on both sides of the track to provide equal adjustment of the track tension.
10. After adjusting, tighten the locknuts until fully seated.
11. Torque the idler shaft fastener to 35 ft-lbs (47 Nm).
12. Start the engine and apply a small amount of throttle until the track turns slowly at least five complete revolutions. Stop the engine and allow the track to come to a complete stop without applying the brakes.
13. Inspect the track alignment through the track windows in the rear to ensure the rails are evenly spaced on each side.
14. If the track is offset to either side, loosen the adjustment nuts and tighten the affected side as needed to gain alignment.
15. Start the engine again and apply a small amount of throttle until the track turns slowly for at least five revolutions. Stop the engine and allow the track to come to a complete stop without applying the brakes.
16. Reinspect the track alignment, and repeat this procedure as needed.
17. Once complete, safely lower the sled to the ground.
For more information, see your authorized Polaris Dealer. To find a dealer near you, use the Dealer Locator.
Maintenance tips, procedures and specifications can be found in your Owner's Manual.
To find diagrams and replacement part numbers, use the online parts catalog.